| Place of Origin: | China |
| Brand Name: | Jwell |
| Certification: | ISO CE UL TUV |
| Competitive advantage: | High quality, high capacity, high stability, worldwide after-sales service, more than 30 years developing experience |
Suitable for the production of PVC material door and window series profiles, sheets, micro-foam profiles, micro-foam decorative sheets, etc.
Properties:
The unit consists of twin-screw extruder, vacuum calibration table, Haul off unit, cutter, film covering machine, stacker, etc.
It adopts imported AC frequency conversion or DC speed regulation to drive, and the temperature control instrument adopts imported brand.The calibration unit’s pump and haul off adopt high-quality products,it is easy to maintain,after replacing the screw barrel and mold, the foam profile can be directly extruded, and the effect is better than that of a single screw.
Advantages:
uniform plasticization, low shear rate, high output, and long service life and so on.
| Model | YF240 | YF240 | YF240A |
| Max.width(mm) | 240 | 240 | 240 |
| Extruder model | SJP75/28 | SJP93/28/31 | SJP110/28 |
| Max.capacity(kg/h) | 150-250 | 250-400 | 400-500 |
| Extruder power(kw) | 37 | 55 | 75 |
| Cooling water(m3/h) | 7 | 8 | 10 |
| Compressed air(m3/min) | 0.6 | 0.6 | 0.8 |
| Model | SJZ55/110 | SJZ65/132 | SJZ80/156 |
| Screw speed(rpm) | 34.7 | 34.7 | 34.7 |
| Motor Power(kw) | 22 | 37 | 55 |
| Output(kg/h) | 100/150 | 180/250 | 300/400 |
| Center high(mm) | 1050 | 1050 | 1050 |
| Weight(kg) | 3500 | 4000 | 5500 |
Product Advantages
Structural and Design Integration Excellence
The JWELL extrusion line incorporates modular design principles, featuring a twin-screw extruder capable of replacing screw barrels and molds to switch between solid and foam profiles efficiently. This modularity simplifies maintenance and customization, a key advantage emphasized by leading extrusion machine manufacturers. The inclusion of a vacuum calibration table with a robust pump system ensures consistent profile dimensions, while synchronized haul-off and cutting units maintain line stability at high speeds. By integrating the film covering machine and stacker within the production line, material handling is optimized, minimizing manual intervention and aligning with automated workflow demands in PVC profile extrusion processes.
Operational Efficiency and User-Oriented Performance
This PVC profile extrusion machine offers user-friendly controls enabled through imported AC/DC speed regulation technology, facilitating precise extrusion parameter adjustments to optimize output quality. The system’s temperature controls and equipment robustness improve plasticization uniformity, reducing defects. End users benefit from minimized downtime due to durable components and responsive after-sales support provided by expert pvc extrusion machine manufacturers. The line supports varying production scales with models ranging in power and throughput, thereby enhancing ROI by addressing operational flexibility and reducing energy consumption without compromising profile consistency.
Use Scenarios
Integration in PVC Window and Door Manufacturing
In a PVC window and door fabrication setting, this extrusion line serves as the core production unit for manufacturing precise profiles that meet stringent industry standards for shape and strength. The system improves throughput with high-speed extrusion and post-processing units that ensure dimensional stability and surface quality, essential for profile joining and glazing tasks downstream. Its ability to produce foam profiles contributes to energy-saving window designs compliant with building codes. This solution synergizes with CNC machining centers and welding stations, enabling seamless workflow integration from raw extrusion to final profile assembly within established manufacturing environments.
Pilot Production for Innovative Profile Design Validation
R&D departments and extrusion machine manufacturers utilize this high-speed profile extrusion line to develop and validate new window profile geometries and foam formulations. Its flexible screw and mold configuration supports testing lightweight profiles for improved thermal performance. Real-time control of extrusion parameters facilitates process optimization trials before scaling. The equipment complies with industry quality assurance protocols by maintaining precise calibration routines and consistent cross-sectional profiles. This enhances product development capability within extrusion machine manufacturing firms aiming to expand their product portfolio or meet specialized customer demands.
FAQ
What components are included in the JWELL PVC Windows High Speed Profile Extrusion Line?
Our PVC profile extrusion machine line includes a twin-screw extruder, vacuum calibration table, haul-off unit, cutter, film covering machine, and stacker. This integrated setup ensures streamlined production of high-quality PVC window profiles tailored for efficiency and durability.
Can the JWELL extrusion machine produce foam PVC profiles?
Yes, by replacing the screw barrel and mold, our line can directly extrude foam PVC profiles. This change enables uniform plasticization and high output, allowing you to manufacture lightweight, energy-efficient PVC window profiles without compromising surface quality.
How does JWELL control speed and temperature during extrusion?
We use imported AC frequency conversion or DC speed regulation to precisely control line speed, combined with temperature control instruments from trusted international brands. This approach maintains stable processing conditions essential for consistent product quality in our PVC extrusion machine.
Do you offer customization or training services for your extrusion lines?
We provide customized adjustments for profile geometries and process parameters to meet specific production needs. Additionally, we offer operator training on integrated control systems and finishing equipment to ensure efficient, reliable operation of your extrusion line.
